Commissioning Report – Thermax Europe Ltd

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Thermax Europe Ltd

Heat Balance
Capacity
Pre-Commissioning Checklist

Customer Name
Site Address
Machine Model and Sr num
Type of visit
Customer contact Person
Customer Email Address
Thermax Engineer Name
Email Address
Number of days Spent
Day 1 Date
Hours Spent
Hours
Minutes
Day 2 Date
Hours Spent
Hours
Minutes
Day 3 Date
Hours spent
Hours
Minutes
Day 4 Date
Hours spent
Hours
Minutes
Day 5 Date
Hours spent
Hours
Minutes
Machine Running Hours
Purge pump Running Hours
Work environment safe ?
Equipment and tools suitable for the works?
PPE available : good condition/training
RAMS reflect the site conditions?
SD card data collected from machine.
Extra to quote
Observation Made during the visit
Work done during the visit
Recommendation to customer
Upload Photos
Upload site photos
InstallationIndoorOutdoor
FoundationOk As per drawingNot Ok
LevelingCheckedNot Checked
FlushingDoneNot Done
PipingOk, As per DrawingNot As per Drawing
Cooling water Diverting valveInstalledNot Installed
Cooling water/Steam Shut of valveInstalledNot Installed
Strainers in all three circuits as per P&IInstalledNot Installed
Power earth & Instrument earthInstalledNot Installed
N2 pressure in machine /On arrival (bar g)
Vacuum hold test (mmHg/hour)
LiBr Quantity charged (Kg)
Refrigerant Quantity charged (Kg)
Moly Quantity charged (Ltr)
Octyl Alcohol charged (Ltr)
Hot Degreasing after charging molyDoneNot Done
Refrigerant pump Direction and CurrentDirection CheckedDirection not Checked
Absorbent pump Direction and CurrentDirection CheckedDirection not Checked
Purge pump Direction and CurrentDirection CheckedDirection not Checked
Chilled water pump InterlockDoneNot Done
Chilled water pump Start/stop permissiveDoneNot Done
Cooling water pump InterlockDoneNot Done
Cooling water pump Start/stop permissiveDoneNot Done
Hot water pump InterlockDoneNot Done
Hot water pump Start/stop permissiveDoneNot Done
Cooling Tower Fan Start/stop permissiveDoneNot Done
Hot water control valve 4-20 mA signal direct connectionDoneNot Done
Ewon configuration with TEL accountDoneNot Done
Modbus/Profibus connectionDoneNot Done
Health and Safety checked ?yesno
Chilled water pump InterlockCheckedNot Checked
Chilled water flow switchCheckedNot Checked
Chilled water DP switch/ transmitterCheckedNot Checked
External antifreeze thermostat Stp/hystCheckedNot Checked
Chilled water PID setpointCheckedNot Checked
Chilled water mixing valve Lo-Hi StpCheckedNot Checked
Lcut-Hcut Stp/hystCheckedNot Checked
Internal antifreeze Stp/hystCheckedNot Checked
Cooling water interlock testCheckedNot Checked
Cooling water flow switchCheckedNot CheckedNot available
Cooling water DP switch/ transmitterCheckedNot CheckedNot available
Cooling tower fan Stp/hystCheckedNot Checked
Cooling water diverting valve Lo-Hi StpCheckedNot Checked
Cooling water pump AC drive Lo-Hi StpCheckedNot Checked
HP generator trip Stp/hystCheckedNot Checked
LP generator trip Stp/hystCheckedNot Checked
HP generator Diiferential Stp/hystCheckedNot Checked
LP generator Differential Stp/hystCheckedNot Checked
LP/HP Absorbent pump Lo-Hi modulationCheckedNot Checked
High concentration Stp/hystCheckedNot Checked
Autoblowdown valve interval/ durationCheckedNot Checked
Damper/ Steam/ HW control valve opening limitCheckedNot Checked
CommunicationCheckedNot Checked
Modbus setting: address/bauds/parityCheckedNot Checked
Number of Readings taken
Reading 1 Date
Reading 1 Time
Hours
Minutes
Purge tank Rise in 2 Hrs
Vacuum
Chilled water In Temperature
Chilled water Out Temperature
Chilled water Flow rate/DP
Cooling water In Temperature
Coolingwater Out Temperature
Cooling water Flow/DP
Hot water In Temperature
Hot water Out Temperature
Hot water Flow rate/DP
HP Generator Temperature
LP Generator Temperature
Spray solution Temperature
Dilute Temperature
U tube Temperature
Spray solution Concentration
Absorber Level
Generator Level
Evaporator Level
Reading 2 Date
Reading 2 Time
Hours
Minutes
Chilled water In Temperature
Chilled water Out Temperature
Chilled water Flow rate/DP
Cooling water In Temperature
Cooling water Out Temperature
Cooling water Flow/DP
Hot water In Temperature
Hot water Out Temperature
Hot water Flow rate/DP
HP Generator Temperature
LP Generator Temperature
Spray solution Temperature
Dilute Temperature
U Tube Temperature
Spray solution Concentration
Absorber Level
Generator Level
Evaporator Level
Reading 3 Date
Reading 3 Time
Hours
Minutes
Chilled water In Temperature
Chilled water Out Temperature
Chilled water Flow rate/DP
Cooling water In Temperature
Cooling water Out Temperature
Cooling water Flow/DP
Hot water In Temperature
Hot water Out Temperature
Hot water Flow rate/DP
HP Generator Temperature
LP Generator Temperature
Spray solution Temperature
Dilute Temperature
U tube Temperature
Spray solution Concentration
Absorber Level
Generator Level
Evaporator Level

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